Best Mattress Made in the USA (2024): Reviews and Buyer’s Guide

When purchasing a new mattress, there is a lot to consider. Firmness, price, and size should all be part of your decision, but you may also want to look at where the bed is made. Bringing home a mattress made in the United States ensures that it meets specific safety and quality standards that mattresses made outside of the country do not have. Plus, when buying American-made products, you help preserve US jobs and support the country’s economy.

To help you find a safer and cleaner bed for you and your family, we highlight the best mattresses made in the USA. We also outline the benefits of buying an American-made bed and offer some points to keep in mind as you shop.

Best Mattresses Made in the USA

	Mattress	Highlights	Price (Queen)
	Amerisleep AS3	Unique plant-based foam is more breathable and responsive than traditional memory foam	$1399
	Amerisleep AS5 Hybrid	Ultra-soft comfort layer and pocketed spring coil base provide a balance of cushioning and support	$1679
	Zoma Mattress	Gel-infused memory foam pulls body heat away from the surface of the bed	$699
	Vaya Hybrid	Individually wrapped spring coils provide even weight distribution without causing pressure points	$699
	Nolah Evolution 15	Choice of three different firmnesses with a wealth of comfort materials.	$2299

The Amerisleep AS3 is our favorite in their lineup of advanced beds because the medium firmness is supportive for most body types and sleep positions. Below, we outline the details of the AS3.

The cover of each Amerisleep mattress is made with a soft, ventilated fabric that helps maintain a cool, yet cozy sleep surface. Beneath this cover is Amerisleep’s Bio-Pur® layer, a plant-based memory foam that doesn’t retain heat the way most mattress foams do. This material is also non-toxic, eco-friendly, and backed by a CertiPUR-US® certification—guaranteeing it will have minimal off-gassing, or “new mattress” smell when brought into your home.

The AS3’s transition layer features Affinity foam with HIVE® technology. This material is highly responsive and works to keep the body’s heaviest parts lifted and aligned during sleep. This feature ensures that the spine is never forced out of alignment with the hips and shoulders, so tension doesn’t build up in the back muscles. With a safe, comfortable sleep position, you will wake up feeling refreshed and ready for the day.

The base of the AS3 features Amerisleep’s Bio-Core® foam, a stable, supportive material that helps maintain the durability of the mattress and guard against sagging and indentations. Amerisleep also backs the quality and construction of their beds with a 20-year warranty and a 100-night sleep trial.

Side and lightweight sleepers typically prefer a slightly softer mattress. Amerisleep’s AS5 Hybrid features a plush memory foam comfort layer and a base of pocketed spring coils. This combination offers sleepers the pressure relief of foam with the slight bounce of spring coils.

Like the AS3, the AS5 Hybrid has an airy, lightweight cover that keeps air circulating across the bed’s surface. The Bio-Pur® comfort layer of the AS5 is soft and compresses with very little pressure, so the body is always cushioned and protected.

The transition layer of the AS5 Hybrid features Amerisleep’s Active Flex foam. This layer has a natural elasticity, so it helps prevent uncomfortable sinking and the feeling of being stuck in the mattress. When the body is aligned and the spine is neutral, muscles in the back can relax and recover.

Instead of a foam base, the AS5 Hybrid has a base made of pocketed spring coils. Each coil is wrapped in fabric for added comfort and more accurate contouring. These coils are also zoned to compress more near sensitive areas to prevent pressure points from forming. The perimeter of the mattress is reinforced with edge support for better motion isolation and fewer sleep disruptions.

Like all Amerisleep mattresses, you can test out the AS5 Hybrid for 100 nights to make sure it is the right fit. If you decide that it is not supporting you correctly, Amerisleep will work with you to return it and provide you with a full refund.

SEE ALSO: Most Comfortable Mattress

The Zoma Mattress cover is made with a stretch-knit fabric that features tiny air-channels that allow warm air to quickly dissipate, leaving behind a cool and comfortable sleep surface. Beneath this cover is their gel-infused memory foam with Triangulex™ technology. The gel microbead infusion in this material pulls heat and moisture away from the surface of the bed. The unique triangular cutouts across the top of the foam also help prevent pressure and tension from build-up near the joints.

The Zoma features their Reactiv™ foam transition layer—a responsive material that keeps the body lifted on the mattress rather than sunk. When certain parts of the body fall too far into the bed, it can force the spine out of alignment, leading to muscle tension and discomfort. This buoyant response layer helps combat this issue so you can rest in a safe sleep position.

Zome’s Support+ foam makes up the base of this mattress. This material is a high-density poly-foam that prevents sagging, so the bed can support you for many years. Zoma also includes a 10-year warranty and a 100-night, risk-free sleep trial.

Like the memory foam model, the Zoma Hybrid has a soft, ventilated cover and a gel-infused comfort layer. These two materials work together to keep the joints cushioned and protected from pressure points without causing body heat to build-up in the mattress.

Zoma’s Reactiv™ foam sits in the middle of this hybrid. This material acts as a barrier between the soft comfort layer and the spring coil base. The elasticity of this foam ensures proper spinal alignment, so you experience fewer aches and pains.

All these layers rest on top of a spring coil base that is zoned to provide pressure-free support to each area of the body. Near the hips and shoulders, these coils are thinner and compress easily when weight is applied. This feature reduces pressure and tension build-up in the muscles.

Along the back and neck, coils are thicker to keep the back stable and reduce sinking. When the hips fall too far into the bed, the spine can arch, leading to tension and pain in the lumbar region. Zoma’s pocketed coil system prevents this and allows you to rest in a genuinely weightless position.

With their 100-night, risk-free sleep trial, you can test the Zoma Hybrid in the comfort of your home. If you are not happy with the comfort and support, Zoma will provide a refund.

The cover of Vaya Mattress is soft and airy, so the mattress’s surface stays cool to the touch. Beneath this cover is Vaya’s proprietary open-cell foam that wicks warm air away from the body to keep you cool and relaxed. Vaya’s foam also has a natural elasticity, which is perfect for keeping the hips and shoulders lifted, so the spine remains neutral.

The bottom of the Vaya is made with a high-density foam that provides further protection against sinking, so sleepers are less likely to experience sore pressure points. This material also ensures that the mattress maintains its shape so that it can support you correctly.

With each mattress, Vaya includes a 10-year warranty that covers manufacturing defects such as sagging and indentations. With Vaya’s 100-night sleep trial, you try can out the bed and make sure it fits your needs.

SEE ALSO: The Best Place to Buy a Mattress & 7 In-Store Myths

The combination of foam and coils is perfect for back sleepers and heavier sleepers who need even weight distribution with the risk of pressure points.

The comfort foam in the top of the Vaya Hybrid immediately responds to pressure to keep you supported and cushioned even as you change positions throughout the night. The responsiveness of this foam encourages a healthy sleep position by gently lifting the hips.

The base of the Vaya Hybrid features hundreds of individually wrapped spring coils. These coils are triple wrapped in a lightweight yet durable material for added comfort and pressure relief. The perimeter of the mattress is reinforced with stabilizing coils to reduce motion transfer and to make sitting on the edge of the mattress more comfortable.

Like Vaya’s original model, all components of this hybrid mattress are made in the US. Plus, all foam materials used in the bed are backed by a CertiPUR-US® certification, guaranteeing minimal VOC off-gassing. In addition to their affordable price, the Vaya Hybrid also comes with a 100-night sleep trial and a 10-year warranty. 

Best Luxury Mattress Made in the USA: Nolah Evolution 15

Hot sleepers who want an amazingly cool mattress should check out the graphite-infused Nolah Evolution 15. This cooling mattress combines thermoconductivity with breathability to keep warm air flowing away from you all night long.

The first thing you’ll notice about the Evolution is its cool-touch feel. The top layers of this mattress all work together to make the sleep surface pleasantly chilly. And thanks to those same cooling technologies, it stays that way the whole time you’re asleep.

The Evolution starts off with a cooling ArcticTexTM cover. This cover combines with the cooling quilted Euro topper to help give the sleep surface its pleasant chill. Directly underneath this combination sits the AirBreathTM heat escape gusset. This gusset lets hot air out and encourages cool air to come in to keep you cool.

The gusset surrounds the cooling AirFoamICETM. This graphite-infused foam helps pull your body heat away from you and push it deeper into the mattress. Graphite also helps create a more hostile environment for microbes like mold and dust mites.

Underneath the comfort layer, you’ll find two layers of high-density, high-resilience transition foam. These layers fight sinkage and protect you from the HDMaxTM coil support core below. These zoned coils provide the lift you need to stay on top of the sleep surface. And their zones ensure each body area gets the exact pressure relief it needs.

Why Buy a USA-Made Mattress

There are plenty of safe, high-quality products made outside of the United States. However, when it comes to mattresses, manufacturing standards vary greatly from country to country. One country may have a ban on the use of toxic flame retardants or foam additives, while another country may not.

Since we spend so much of our time resting in bed, we should purchase a safe mattress that will not cause long-term health risks. Bringing a bed made with toxic chemicals into your home can cause off-gassing—this is when the chemicals in the bed leach into your home and pollute the air you breathe. Off-gassing often leads to respiratory issues and skin and eye irritation.

Below, we explain why it is often better for both you and the planet to purchase a mattress that was made in the US.

Strict Manufacturing Standards

The United States has strict regulations on the materials and chemicals that can be used during mattress construction. Federal regulations are imposed to ensure that no mattress sold in the US contains harmful chemicals, such as formaldehyde and phthalates. This means that the bed will not emit toxic fumes or byproducts when brought into your home.

The US also has strict flammability guidelines to ensure that the mattress will not ignite if there is a fire. However, brands cannot rely on toxic chemical flame retardants that have been banned to pass these tests. The means of fireproofing must also be safe for human contact.

Mattresses made in the US that contain foam often have a CertiPUR-US® certification—this means that the bed has gone through strict testing to ensure that it is free of ozone-depleting substances and toxic flame retardants such as TDCPP, PBDEs, or TCEP. This certification also tests the bed for heavy metals, such as mercury and lead.

With the help of Federal standards and third-party certifications like CertiPUR-US®, you are more likely to bring home a non-toxic mattress when selecting one made in the US.

Environmental Manufacturing Processes

In addition to the safety standards, manufacturers in the US also have to adhere to specific environmental regulations, such as energy consumption, emissions, and pollutants. When purchasing a mattress made in the US, you are supporting environmental efforts to keep our soil, air, and water free of harmful contaminants.

Plus, mattresses manufactured here in the US will spend less time traveling from the warehouse to the customer’s doorstep. This means less fuel and energy consumption and less pollution.

Quality Control Standards

Third-party certifications, like CertiPUR-US®, have caused US manufacturers to avoid the use of poor-quality, less durable mattress materials. Foam and fabrics made with fewer toxic chemicals and environmentally friendly methods will naturally have more durability. So, while you may pay a bit more for a mattress made in the US, you will ultimately save money in the long run.

What to Consider When Shopping for a USA-Made Mattress

As you shop for the best mattress, there are a few other points you will want to consider, such as materials used for construction, firmness level, and warranty. Below, we outline how to find the perfect mattress for your needs.

Mattress Types

Mattresses are made of various materials and layers that affect the support and comfort they offer. To help you determine the type that will work best for you, we break down the construction and feel of the four most popular mattress types.

Memory Foam Mattresses

Memory foam is a polyurethane base foam that is highly responsive and contours to the body’s curves, unlike most mattress foams. The combination of comfort and pressure-free support makes memory foam perfect material for those with chronic pain. Since this foam can be made in a variety of firmness levels, from plush to extra firm, it is also incredibly versatile and suitable for most sleep positions and body types.

When it comes to mattress construction, memory foam can be found in the comfort layer of a hybrid or an all-foam mattress. When shopping for a high-quality, durable memory foam mattress, we suggest opting for those made with plant-based foams. These materials retain less heat and have a responsiveness that helps maintain a proper sleep position and spine alignment.

Latex Foam Mattress

Latex foam is derived from the rubber tree’s liquid sap, which gives it a natural bounce that works well for back sleepers and heaviest sleepers. A latex foam mattress can either be made entirely of latex foam, with a soft comfort layer and a firmer support layer, or it can be used in the comfort layer of a hybrid mattress. Latex foam is a popular material for toppers as well.

Latex is antimicrobial and antibacterial, so it retains fewer germs and odor-causing bacteria. Plus, latex is highly durable, with some latex foam beds lasting up to 12 years.

Hybrid Mattresses

Hybrid mattresses have a 2 to 3 inches foam comfort layer and a base of pocketed spring coils. Depending on the brand, additional support layers may sit between the top layer and coil base. These beds work well for those who prefer foam for pressure relief and want a more responsive base to prevent sinking.

Depending on the type of foam used in the comfort layer, hybrids can suit all sleep positions and body types. However, heavier sleepers and those who prefer to feel more lifted on the mattress rather than cradled tend to prefer this type of bed. This is especially true of hybrids with a latex topper since latex has a natural elasticity and bounce that reduces sinking.

Innerspring Mattresses

Innerspring mattresses have been popular in the US for many years. These beds have a thinner comfort layer, typically made of cotton, wool, or foam. Beneath the top layer is a base of innerspring coils. Although the type of coils used in the bed can vary from brand to brand, traditional innerspring mattresses tend to be firm, bouncy, and offer very little contouring.

For this reason, more consumers are switching to more advanced foam and hybrid mattresses, as they provide more pressure relief and contouring for a weightless sleep experience.

Firmness

The mattress firmness you prefer often depends on your body type and preferred sleep positions, as these two factors determine the kind of support you will need. Most US mattress companies use a firmness scale from 1 to 10—1 being the softest and 10 being the firmest. Below, we outline each firmness option and explain the body type and sleep style it is most suited to.

• 1 to 2 (Soft): This firmness works well for side sleepers and lightweight sleepers (those 130 pounds or less) who require more cushioning around the hips and shoulders. Lightweight sleepers, who tend to experience very little sinking, will not find adequate contouring on a firm mattress. Therefore, they need a soft bed to keep their joints protected from pressure points.
• 3 to 4 (Medium-soft): Medium-soft mattresses are also suitable for lightweight sleepers and side sleepers. These beds have a bit more firmness than soft mattresses, which can reduce excessive sinking and spinal misalignment.
• 5 (Medium): Medium mattresses are suitable for most sleep positions—including side sleepers, back sleepers, and combination sleepers. These beds are also recommended for average weight sleepers (those between 130 and 230 pounds). These beds cradle the curves of the body, no matter your sleep position. Plus, they have a firmness that prevents sinking for both side and back sleepers, so no part of the body falls too far into the bed, forcing the spine out of alignment. This firmness is also a great compromise when choosing a mattress for couples with different sleep positions.
• 6 to 7 (Medium-firm): Medium-firm mattresses are ideal for back and stomach sleepers since they cushion joints and reduce sinkage. These mattresses prevent heavier sleepers (those 230 pounds and up) from feeling “stuck” in the bed, making it difficult to change positions during the night.
• 8 to 10 (Firm): A firm mattress is best for back and stomach sleepers and heavy sleepers. These mattresses keep the chest and hips lifted when back or stomach sleeping—alleviating strain on the back muscles.

Sleep Trials and Warranties

Whether you purchase your mattress online or in-store, it is vital to have a sleep trial of at least 90 days. It can take your body up to 3 to 4 weeks to become accustomed to the feel and support of a mattress, so you may not know if the bed is right for you until you have slept on it for a more extended period.

With a sleep trial, you have a set time to sleep on the mattress in the comfort of your home. If you decide that the bed is not right for you for some reason, the company will provide a refund.

Mattress warranties typically last about 10 years, as this is the length of time most high-quality beds should last. Warranties that are longer are often prorated, meaning that the customer will pay a portion of the repairs or replacement after the first 10 years of use. Before purchasing your new bed, be sure you understand the details of your warranty. You should be clear on what is and is not covered before bringing your mattress home.

Shopping Budget and Ways to Save

Mattresses made in the USA are available at all price points, ensuring that shoppers should have minimal trouble finding one that fits in their budget. However, there are ways to find better discounts on high-quality beds, such as browsing online mattresses. Web-based mattress brands tend to have fewer costs and can pass their savings onto the customer.

There are also recurring mattress sales throughout the year to keep an eye on:

• Presidents Day Mattress Sales
• Memorial Day Mattress Sales
• 4th of July Mattress Sales
• Labor Day Mattress Sales
• Columbus Day Mattress Sales
• Black Friday Mattress Sales
• Cyber Monday Mattress Sales

Frequently Asked Questions

What type of mattresses are made in the USA?

All types of mattresses are made in the USA, including memory foam, poly-foam, latex foam, hybrid mattresses, and innerspring beds. Of course, just because a mattress is made in the US doesn’t mean the bed’s quality and construction won’t vary from brand to brand. For example, one brand may rely on poly-foam, which tends to have less durability than memory and latex foam.

What is the price range of a USA-made mattress?

Mattress made in the USA will likely have a higher price point than those manufactured outside the country. However, American made beds are constructed with more durable materials, so they last longer and will ultimately save you money. You will also have the peace of mind knowing that the mattress is safe for you and your family.

Are there any memory foam mattresses made in the USA?

Yes, there are several memory foam mattresses on the market that are made in the USA. This is excellent news because the construction of mattress foam can often involve toxic chemicals and additives that cause off-gassing when brought indoors. When shopping, be sure to look for those with a CertiPUR-US® certification.

Are all American made mattresses CertiPUR-US® certified?

No, not all mattresses made in the US will come with a CertiPUR-US® certification. However, we suggest purchasing only those that come with this certificate, as it will ensure that the mattress has minimal off-gassing and contains no toxic chemicals.

How can you tell if a mattress is made in the USA?

Most mattress brands proudly display the fact that they are made in the USA. Look for those with the label “American Made” or “Made in the USA.” Also, be sure to read the fine print. Some brands will use foam layers or spring coils that were manufactured outside of the US. However, if the bed was constructed in the US, they may still claim that it was made in the US.

Conclusion

Today, many US mattresses companies are using innovative materials to produce a mattress that is supportive and safe for you to rest on. These brands are held to strict standards to ensure that they provide you with a bed that will deliver a good night’s sleep without affecting your indoor air quality.

When purchasing an American-made bed, you may spend a bit more money upfront. Still, your investment will support the US economy, preserve US jobs, and maintain a cleaner environment. Plus, you will bring home a safe, clean mattress that should not contribute to any health issues.